铁矿石移动床还原数学模型

A Mathematic Model for the Reduction of Iron Ore in a Moving Bed

  • 摘要: 本文在对铁矿石还原动力学特性进行了较详细的实验研究基础上,提出了一个移动床还原一维数学模型,模型描述了矿石还原度,气相成份、温度、压力等沿反应器轴向变化的规律。通过实验室规模的移动床还原实验证明此模型能正确反映铁矿石在移动床中的还原过程,实验测定值与模型计算值很好吻合。应用此模型能更确切地说明移动床还原过程的规律性,对改进高炉和直接还原竖炉的操作及设计反应器都有指导作用。

     

    Abstract: A one-dimensional mathematical modei was developed for describing a moving bed reactor in which iron oxide pellets are reduced to me ta 1 lie iron with hydrogen and/or carbon monoxide in a counter-current flow a-rrangement.The model uses the "three-interface shringking core model" as the expression of single-pellet reaction kinetics.The model consists of the reaction rate equations of iron oxides and the heat and mass balance equations for both of the gas and the solid streams.The model shows the longitudinal distribution of the process variables such as degree of pellets recuction,and composition,pressure as well as temperature of the gas stream.
    For the purpose of investigating the reduction process of pellets in a moving bed and checking the correctness of the model, a bench-scale moving bed reactor was established. The experiments were carrieb out until the steady state was reached.The calculating results based on the model s-how reasonable agreement with the experimental measurements.The model can be used for describing an industrial shaft furnace,and shows a difference characteristic between the reduction process of iron ore in a shaft furnace and the reduction process of iron ore under fixed conditions in laboratory.

     

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