铬镍钼铜高强度铸钢断口缺陷分析

An Investigation of Fracture defect of Cast NiCrMoCu HSLA steel

  • 摘要: 在镍铬钼铜低合金高强度铸钢的生产中经常因出现异常断口而降低铸件的塑性和韧性。这种断口缺陷无法用热处理办法消除。作为一种冶金缺陷,探讨其产生的原因和消除办法是生产急待解决的问题。本文以扫描电镜为主要工具,对这种断口的性质、特征和产生的原因作了初步探讨。
    实验的结果认为:铬镍钼铜低合金高强度铸钢中的异常断口为贝壳状断口。它的宏断形貌是淡灰色无金属光泽的碎石状粗晶组织,微观形貌是大小不等的韧窝,属于韧性晶界断裂。
    产生贝壳状断口的原因是第二类硫化物和氮化钛的沿晶分布,它降低了晶间结合力并作为裂纹的核心,促使晶间断裂的产生和发展。
    加入稀土和硅钙可以控制硫化物形态和消除贝壳状断口。

     

    Abstract: The toughness and ductility of cast NiCrMoCu HSLA steel are dec-reased due to the existence of fracture defect during fabrication. The fracture appearance, non-metallic inclusions and the segregation of alloy elements have been investigated by means of microprobe analysis and scanning electron microscope.
    The results indicate that the fracture defect of cast HSLA steel is the conchoidal fracture. Its macrofracture appearance consists of bright gray, non-metallic lustrous and coarse grain structure. Its microstruc-ture appearance consists of dimples. This is ductile intergranular fracture.
    The conchiodal fracture is caused by the I type MnS and the TiN along the austenite grain boundaries. They become fracture origins, reduce intergranular cohesion force and promote the propagation of intergranular cracks.
    The modification of MnS inclusions and elimination of the conchoidal fracture are carried out by addition of RE and SiCa into the steel.

     

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