磷在Fe-P-C-Cu-Mo铁基粉末合金中的分布及其对性能的影响
Distribution of Phosphorus in Fe-P-C-Cu-Mo Sintered Alloy and its Effect on Propesties
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摘要: 在铁基粉末冶金材料中,为了获得强韧化效果,磷已被作为添加元素之一。本研究利用俄歇能谱、扫描电镜及能谱仪等研究了含0.6%磷的Fe-P-C-Cu-Mo合金中磷的分布及其对性能的影响。发现在1080℃~1200℃烧结,磷在晶界的浓度高于其在晶内的浓度。在此温度范围内,烧结温度越低,磷在晶界的偏聚程度越高。当烧结后的合金中含有大量的铁素体时,磷的这种偏聚状态对合金冲击韧性的影响被合金组织的影响所掩盖。在1080℃~1240℃烧结的合金断口均为穿晶断裂。此外还观察到回火后磷的分布对合金断裂方式及机械性能影响很大。合金淬火后在200℃回火,固溶在基体中的钼具有抑制磷向晶界偏聚的作用,合金断口表现为穿晶断裂;在400℃回火,由于钼形成了碳化钼(Mo2C),失去了抑制磷偏聚的作用,这时磷主要偏聚在晶界,造成合金沿晶断裂,冲击韧性下降;在600℃回火,由于温度较高,减少了磷向晶界偏聚的趋势,并有利于磷作长程扩散,此时磷主要偏聚在孔隙表面,使合金具有较高的冲击韧性,合金断口呈韧窝状。Abstract: In order to obtain the strengthening effect of sintered steel phosphorus is used as one of the alloying elements.In present work the distribution of phosphorus in Fe-P-C-Cu-Mo alloy containing 0.6%P and its effect on properties were studied by means of Auger electron spectroscopy, scanning electron microscopy,mechanical properties test machine etc.lt is found that when the above alloy,is sintered at 1080-1200℃ the concentration of phosphorus at grain boundaries is higher than that at intracrystalline.At above sintering temperature range the lower the sintering temperature is,the higher the concentration of phosphorus at grain boundaries will be. The effect of grain boundary segregation of phosphorus on the impact toughness is concealed by the structure of as-sintered alloy which contains a large amount of ferrite.The fracture surface of alloys sintered at 1080-1240℃ is of intracrystalline. In addition, it was found that after tempering the effect of distribution of phosphorus on the way of fracture and the mechanical properties is very great. The specimens were tempered at 200℃ the dissolved molybdenum will inhibit phosphorus segregation towards the grain boundaries and the fracture surface is of transgranular. Tempering at 400℃ decreases the impact toughness and causes intergranular fracture because during tempering at 400℃ molybdenum is in the form of molybdenum carbde (Mo2c) and phosphorus dominantly segregates into grain boundaries. During tempering at 600℃ the trend of phosphorus segregation towards the grain boundaries decreases and phosphorus mainly precipitates on the internal pore surfaces. The specimens tempered at 600℃ will have high impact toughness and the fracture surfaces of above specimens are dimpled ductile fracture.