进一步提高高炉喷煤量而不降低煤利用率的可能性研究

Investigation on Possibility of Further Increasing the Rate of Pulverized Coal Injection without Lowering Unilization of Coal Injected in Blast Furnace

  • 摘要: 从中国两座高炉风口回旋区取出煤粉样研究表明:当喷煤量达到140kg/t.HM(占燃料总量的27%)时,虽然煤早在直吹管内就开始了挥发和燃烧,但煤在回旋区内并不能完全燃烧。不过这一不完全燃烧还不破坏高炉的顺行。
    用两种方法在实验室内进行了粉煤燃烧动力学研究,一种是用电阻丝加热鼓风,另一种则用等离子火炬。发现煤的燃烧率在40~80μm范围内几乎和煤的粒度大小成反比,它随着风温的提高而提高,直到1475℃;富氧到40%仍很有效。当空气过剩系数降到1.2~1.3以下则煤的燃烧率突然下降。当鼓风旋转时燃烧加快。
    滴落区内,炉渣和煤灰或未燃尽的半焦的混合并不是提高喷煤量的控制因素。喷煤枪位置、角度和形状影响气固两相分布的研究表明:这些因素对喷入煤粒在助燃空气流中的均匀分布有显著影响,这一研究是采用激波管和纹影法完成的。

     

    Abstract: Sampling of burned coal residue directly from the raceway of two Chinese BF reveals that at the current rate of anthracite injection up to 140 kg/tHM or 27% of the total fuel coal could not be burned completely in the raceway although devolatilization and combustion take place early in the blowpipe. This does not interrupt the smooth running of the furnaces.
    From laboratory study on kinetics of coal powder combustion in two bench-scale combustion furnaces, one of which preheats the air blast by electrical resistance, the other by plasma torch, rate of combustion is found almost inversely proportional to grain size of coal; it increases with increaseof blast temperature up to 1475℃; oxygen enrichment up to 40% of the blast is very effective;with decrease of coefficient of surplus air to less than. 1.2-1.3 the rate of combustion decreases abruptly, while whirling or rotation of the blast accelerates the combustion rate.
    Melting behavior of dropping zone slag mixed with ash of injected coal or partially burned coal residue seems not to be the limiting bottle-neck to high rate of coal injection. Investigation on effect of injection position, angle and shape of coal lance on the two phase gas-solid distribution by shock-wave tube and schlieren method reveals remarkable influence of these factors on uniform distribution of injected coal particles in the combution air stream.

     

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