低合金白口铸铁的稀土变质机理及新工艺

Rare-earth Modification Mechanism and Duplex Modification of Low Alloy White Cast Iron

  • 摘要: 本研究首先实验肯定了抗磨低合金白口铸铁可以通过稀土变质处理使M3C型碳化物成为板块状及断开分布,从而明显地提高了它们的韧性及抗磨性。
    稀土变质剂在白口铸铁结晶过程中的作用经试验确认为:(1)形成硫氧化物有利于初生奥氏体在熔体中各处形核,及在固液界面富集造成成份过冷区使奥氏体枝晶轴次发达。两昔均有利于将共晶碳化物隔断;(2)促使共晶转变温度降低,则有利于离异共晶的增长,而扩大共晶转变温度范围;则有利于共晶结晶的体积形核;最后稀土在增长的共晶碳化物上选择吸附则对获得板块状碳化物有利。
    以上述的稀土变质机理假说为依据,试验开发了采用综合孕育剂及综合变质剂的两步变质处理的新工艺,在采用较少的稀土变质剂用量时,仍可获得较高韧性的白口铸铁。

     

    Abstract: In a brasion resistant low alloy white cast iron just as in unalloyed white cast iron, ledeburitic carbide morphology can be changed by RE modification to platelike carbide morphology having discontinuous distribution. The toughness of the alloy can thus be increased (Table I and Fig.1 and 2).
    Experiments showed that the effects of RE modification on the crystallization of white cast iron include the following. Most of RE is concentrated, in sulfide inclusions (Fig. 3), which can serve as the substrate for the crystallization of primary austenite and thus volumetric nucleation of austenite is effected (Fig. 4).When crystallized in RE enriched melt, the order of austenitic dendrite axis can be increased thru the effect of constitutional undercooling(Fig. 5). Both effects cause obstruction to the continuous growth of eutectic carbide.RE modification causes the lowering of eutectic freezing temperature which favors the growth of divorced auste nite-carbide eutectic(fig.6) and it also enlarges the eutectic freezing temperature range, favoring volumetric nucleation of eutectics.(Fig.7). Selective absorption of RE on eutectic carbide obstructs the continuous preferential edgewise growth of carbide and favors its more or less uniform growth in different directions as platelike carbide.Based on the above assumption of RE modification mechanism, the effect of RE modification can be improved by the following techniques. Lowering of C content causes the lowering of carbide content and the incresing of primary austenite in white iron(Fig. 8).Slight increase of Si content causes the lowering of eutectic freezing temperature.Inoculation treatment before RE modification can help nucleate primary austenite,which is called duplex treatment. Use of complex inoculant and complex modifier can develop their advantageous effects with less unfavorable by effects.with this duplex modification technology,better and more reproducible results of changing carbide morphology in low alloy white cast iron can be obtained with much less RE modifier addition (Fig. 9).

     

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