铜镍铬锰铸钢裂纹的形成原因

On the Causes of Cracks of Cast Cu-Ni-Cr-Mn steel

  • 摘要: 铜镍铬锰铸钢是一种高强度低合金钢,用于造船工业。它在制造过程中常因裂纹缺陷而报废。本文利用金相显微镜、扫描电镜、电子探针及俄歇谱仪等手段,研究了铜镍铬锰铸钢裂纹的性质及其产生的原因。试验结果表明裂纹属于沿晶的脆性断裂。裂纹的产生是因为凝固时形成的显微偏析导致γFe+(Fe、Cr、Mn)3C共晶Cr沿奥氏体晶界析出所致。碳扩大凝固温度间隔和降低合金元素的平衡分配系数,因而增加了铬的偏析比。因此降低碳和硫的含量,提高钢液的纯洁度和加速铸件的凝固速度是消除晶间共晶和裂纹的有效措施。

     

    Abstract: Cu-Ni-Cr-Mn cast steel is a kind of low alloyed high tensile steel, which is used in ship industry. It often become worthless due to the crack defect. An investigation on the particularity and the causes of crack formation in this steel has been carried out with optical microscope, scanning electric microscope, microprobe and Auger spectroscope. Results show that the crack is a intergranular brittle fracture caused by eutectic phases γ Fe+ (Fe, Cr, Mn) 3C precipiting at the austinite grain boundaries because of solidification microsegregation. With broadening solidification interval and decreasing the partition coefficient, caused by arbon, segregation index Cmax/Cmin of the alloying element, such as Cr. ncrease consequently In presence of sulfur, the segregation index of Cr is increased by sulphide formation. In order to prevent the precipitation ofeUtectic phase and eliminate the crack,the concentration of carbon and sulfurmust be decreased and the increase of cooling rateof castings will be helpful.

     

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