立方氮化硼刀具破损问题的探讨(Ⅰ)
On the Fracture Problems of CBN Cutting Tools (Ⅰ)
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摘要: 立方氮化硼(CBN)刀具在加工合金铸铁的实际切削中破损问题十分严重。生产中要求找出有效措施以改变这种现象。本文根据弹性力学的原理,推导出了刃口区的应力分布,并在此基础上进行了光弹性模拟试验和实际切削试验。理论推导与试验结果基本吻合。当其它切削条件一定时,刀具前角由正值变为负值时,极限应力点由拉应力区移向压应力区,并根据实测数据计算出径向应力由正值变为负值。用两种不同前角的CBN刀具加工同一根合金铸铁,无论从刀具寿命或破损率及形貌上均可表明,采用本文给出的几何参数的合理性,从而找出了合理的前角数值。此外,论述了选取负倒棱的必要性。为进一步研究CBN刀具的切削性能和破损机理奠定了基础。Abstract: Cubic Boron Nitride (CBN) cutting tools have been found to exhibit brittle fracture serious during machining alloy cast iron(HRc 58).This pa per introduces the results of metal cutting and photoelastic tests performed to determine optimum rake angle, in accordance with the stresas distribution analyzed by using the theory of elasticity.The theoretical analysis is basical agreement with the experimental results.The maximum stress point moves to compressive stress, depended on the experimental data, when negative rake angle substituted for positive one and other cutting conditions kept fixed. Besides, tool life is longer and fracture of tools is improved as well.On stress analysis and experiments, the optimum rake angle is defined and necessity of negative first face land has been discussed briefly for brittle tools.