扁锭的液芯加热和液芯轧制

Reheating and Rolling of Slab Ingots with A Liquid Core

  • 摘要: 建立了反映扁锭特点的钢锭冷却和加热过程的二维数学模型。用该模型对本钢10.866吨扁锭的浇后冷却过程以及在单侧上烧嘴式均热炉内的加热过程进行了计算,由计算得出扁锭实现液芯加热和液芯轧制应该控制的装炉热状态。在炉时间以及温热制度等工艺参数。通过现场实测验证计算结果可信,说明数学模型可用。上述工作为现场制订扁锭的液芯加热和液芯轧制操作规程提供了理论依据,在本钢进行了51炉、6769吨扁锭的生产性实验,实验结果表明该项节能工艺是成功的,并取得了重大经济效益:
    1.提高均热炉生产能力1.5倍;
    2.降低热耗0.795×106kJ/t(ingot);
    3.节电3.12kW·h/t(ingot);
    4.减少氧化烧损0.5%。

     

    Abstract: A two-dimensional mathematical model describing the colling and reheating characteristics of slab ingots has been established.Based on this model, the simulative calculation has been carried out for the colling process of the slab ongot weighted 10.866 ton from pouring to charging and the reheating process if them in the soaking pits with one burner at one side wall.
    The parameters, such as the thermal states of slab ingots in colling and reheating processes, the reheating time and the reheating stratagy which have to be controlled for the reheating and rolling of slab ingots with a liquid core have been given from the calculating results.By comparison the actural data to the outputs of the model, this model is availiable for the industrial processes. These researches memtioned above are the theoretical basis for the industrial test and the actural production.
    The 51 charges of slab; ingots (total weighted 6769 ton) have been tested at Benxi Iron & Steel Company, the test results show that the research is succeessed in saving power and the economic benefit is remarkable, such as:
    (1) Raisng the production of the soaking pits by 1.5 times,
    (2) Descreasing the heat comsumed by producing 1 ton slab ingots by 0.795×106 kJ:
    (3) Saving power 3.12 kW h/t (ingot);
    (4) Descreasing the oxide of steel by 0,5%.

     

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