铁水同时脱磷脱硫的最佳氧位与电位

Optimum Oxygen Potential and Electrode Potential of Simultaneous Dephosphorization and Desulfurization in Hot Metal Pretreatment

  • 摘要: 利用ZrO2·MgO固体电解质定氧探头测定了实验1kg级铁水喷吹CaO系熔剂同时脱磷脱硫处理过程中反应初始和终了的铁水氧位,并进行了热力学分析。测定的初始氧位范围为Po2=10-8.45~10-9.75Pa(10-13.46~10-14.70atm),比按C/O、Si/O平衡反应计算的氧位提高1~3个数量级,测定的终了氧位范围为Po2=10-7~10-9Pa(10-12~10-14atm),比初始氧位提高1~3个数量级,与热力学计算的最佳氧位值(Po2=10-7.88Pa(10-12.88atm))吻合良好。结果表明,随铁水终了氧位升高,脱磷率增加、终了磷含量下降,脱硫率则稍有降低、终了硫含量稍微升高。此外,还从电化学上对同时脱磷脱硫处理的最佳氧位-电位区域进行了分析,并探讨了铁水罐喷吹脱磷脱硫处理的反应机理。

     

    Abstract: Initial and final oxygen potential in simultaneous dephosphori-zation and desulfurization pretreatment with injection of CaO-based fluxes were measured by using of the oxygen sensors of ZrO2·MgO solid electrolyte in our laboratory and the thermodynamic analysis were considered. The results shown that:(1) initial oxygen potential is Po2=10-8.45~10-9.7 Pa (10-13.46~10-14.76 atm) which is 10~103 times as high as the oxygen potential calculated from the C/O or Si/O equilibrium reaction. (2) final oxygen potential is Po2=10-7~10-9 Pa (10-12~10-14 atm) which is 10~103 times as high as the initial oxygen potenlip.l and is in good agreement with the optimum oxygen potential in the thermodynamic calculation (Po2=10-7.88 Pa (10-12.88 atm). And (3) dcphosphorization ratio increases, final phosphorus content decreases, and dcsulfurization ratio decreases slightly, final sulfur content increases slightly with increasing of oxygen potential in hot metal.
    In addition, optimum oxygen-electrode potential range were analyzed in electrochemistry, and the reaction mechanism of simultaneous dephosphorization and desulfurization in injection pretroatmcnt within hot metal ladle was also discussed.

     

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