陶瓷外壳钎焊的工艺优化

Optimization of brazing process for ceramic package

  • 摘要: 陶瓷DIP外壳需要使用AgCu28钎料将4J42合金引线框架与陶瓷基板的焊区钎焊在一起,焊后易出现钎料在引线框架上流淌的问题,影响产品的质量.这些问题与钎焊工艺条件不当有关.本文在现场和实验室条件下系统研究了钎焊最高温度、保温时间和钎料用量等对陶瓷外壳钎料流淌的影响,发现钎料的流淌主要与在熔点以上温度停留的时间有关,并提出在下面三种工艺条件下可以获得较好的钎焊质量:先在700℃保温5min,然后在800℃保温4min,冷却;直接推到900℃高温区保温10min,再推到冷却区;以4min一舟,连续推舟通过810℃高温区或调整带式炉带速使外壳在熔点以上温度停留时间不超过5min.

     

    Abstract: When the leadframe made of 4J42 alloy is brazed to the brazing zone of an alumina substrate using an AgCu28 filler in ceramic DIP production, the liquid filler often flows onto the surface of the leadframe after brazing, and the quality of finished products is influenced greatly. These problems are related to improper brazing process for ceramic package. The effects of brazing temperature, hold time and filler quantity on the flow of an AgCu28 filler were studied under factory and laboratory conditions. The results showed that the flow of the AgCu28 filler mostly depends on the hold time at the temperature above the melting point. Three optimum brazing processes in which the flow of the filler could be avoid were found:firstly held at 700℃ for 5 min and then held at 800℃ for 4 min, secondly held at 900℃ for 10 min, and in the last process, the graphite boats passed through the zone of 810℃ at the speed of a boat every 4 min in the manual way or the hold time at the temperature above the melting point is limited in 5 min by adjusting the belt speed of the conveyer-type continuous furnace.

     

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