薄形铜冷却壁的热态实验分析

Thermal state experiment and analysis of thin copper cooling stave

  • 摘要: 为了减少高炉冷却壁的铜消耗量,降低单个铜冷却壁的价格,在保证高炉冷却效果的基础上,开发了一种薄型的铜冷却壁.为了测定该薄形铜冷却壁的冷却性能,设计了热态实验进行模拟实验.在未挂渣的情况下,当炉温为1200℃时,冷却壁冷面和热面的平均温度分别为72℃和135℃.当有热冲击的情况下,冷却壁冷面和热面的温度差变化不大.加快流速对降低冷却壁温度影响不大.当热面挂渣时,冷却壁的热流密度急剧降低,而且冷却壁热面温度随炉温变化很小.经过热态实验,薄型铜冷却壁的温度分布和热流密度基本符合高炉实际生产要求.

     

    Abstract: A new type of thin copper cooling stave was developed in order to reduce the copper consume,depress the price of the single copper cooling stave and assure the cooling effect of the BF in the meantime.The thermal test system was designed as stimulation experiment to determine the cooling performance of the new thin copper cooling stave.The hot and cold surface temperature of the copper cooling stave are respectively 72℃ and 135℃ when the furnace temperature is 1 200℃ and no slag is on the hot surface.There is no large temperature difference between the hot and cold surface of the cooling stave when the thermal shock comes.Expediting the flow of the cooling water has no large influence on the reducing the temperature of the cooling stave.The heat flux of the cooling stave reduces sharply when slag is on the hot surface and the temperature of the hot surface of the cooling stave changes less as the furnace temperature moves.It is found in the experiment that the temperature distribution and heat flux of thin copper cooling stave match the production requirement of the BF.

     

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