高炉铸钢冷却壁温度和应变分布热态实验研究

Temperature field and strain distribution of BF cast-steel cooling staves by hot test

  • 摘要: 为了研究铸钢冷却壁的高温工作性能,通过热态实验测试了铸钢冷却壁温度场分布,并首次在铸钢冷却壁上安装了应变片,对其冷面的应变分布进行了研究.在炉温1100℃无渣皮条件下,铸钢冷却壁热面最高温度在600℃左右,低于铸钢相变温度;冷面中心线部位应变在-5×10-4左右,四周平均应变在-3×10-4左右.对冷却水管进行了热阻分析,证实了冷却水管与基体之间融合充分,不存在气隙.验证了铸钢特殊的屈服现象,其在热冲击后应变分布得到明显改善.

     

    Abstract: In order to study the working performance of cast-steel cooling staves at high temperature, the temperature field was investigated by hot test. The strain distribution on the cool face of the stave was studied for the first time by installing strain gauges. The highest temperature on the hot face of the stave was about 600℃, which is lower than the transformation temperature of caststeel. The strain was about-5×10-4 at the centre of the cool face, while the average strain all around was-3×10-4. The heat resistance of the cooling pipe was analyzed. It was verified that the cooling pipe was fused well with the stave body, which means no gaps between them. The special yield phenomenon of cast-steel was validated that the strain distribution would be visibly improved after the thermal shock.

     

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