由化工脱水污泥烧制陶粒

Manufacturing aggregates by sintering chemical industrial dewatering sludge

  • 摘要: 以综合化工污泥、膨润土和造孔剂为原料,制成粒径为3~6mm水处理用的生料球,经烘干、预热、焙烧等工艺过程,进行了陶粒填料的合成研究.采用正交试验进行陶粒的制备,测定了所制备陶粒的堆积密度、表观密度、比表面积、筒压强度和磨损率等性能,分析了造孔剂掺量、污泥与膨润土配比、预热时间、预热温度及烧结温度等不同因素对陶粒主要性能的影响.根据作为水处理填料的材料应遵循的原则和对陶粒各性能分析的结果,确定了烧制污泥陶粒的最佳工艺参数:造孔剂掺量5%、污泥与膨润土比例4:6、预热时间30min、预热温度400℃、烧结温度1140℃.扫描电镜照片揭示了陶粒表面和内部孔隙特征及不同烧结温度下陶粒内部孔隙的变化特征.

     

    Abstract: Complex chemical industrial dewatering sludge, clay and adherent were chosen as the initial components for preparing raw aggregates of 3-6 mm in diameter used in wastewater treatment by drying, preheating, and firing processes. The effects of adherent quantity, sludge-to-clay ratio, preheating time and firing temperature on the performance of finished products were analyzed by measuring the bulk density, apparent density, specific surface area, crushing strength and wear rate. The optimal ratios of the components and the appropriate process were obtained as follows:adherent quantity 5%, sludge-to-clay ratio 4:6, preheating at 400 for 30 min, and firing temperature 1 140℃ according to the principles for making aggregates and the results of the orthogonal design method. The microstructures and characters of aggregates at different firing temperatures were observed by scanning electronic microscope.

     

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