CFRP拉挤工艺过程固化度数值模拟与实验

Simulation and experiment of the degree of cure during CFRP pultrusion

  • 摘要: 碳纤维增强塑料(CFRP)拉挤成型过程中固化度和温度变化为强耦合关系.通过差示扫描量热(DSC)实验计算得到模型所需的固化动力学参数,根据固化动力学和传热学理论建立了非稳态温度场与固化动力学数学模型,采用有限元与有限差分相结合的方法和ANSYS求解耦合场的间接耦合法对拉挤工艺不同工况下CFRP固化度进行数值模拟.采用特殊设计制作的铝毛细管封装的布拉格光栅光纤(FBG)传感器,屏蔽了荷载效应应变干扰,对CFRP温度场实时检测,从而计算得到实时固化度;同时采用索氏萃取实验测定CFRP制品固化度.结果表明,模拟与实验结果基本吻合.

     

    Abstract: The degree of cure and temperature are coupled during the pultrusion of carbon fiber reinforced plastics (CFRP). The models of unsteady temperature field and curing were established according to the curing kinetics and heat transfer theory. Kinetic parameters needed for simulation were obtained from differential scanning calorimetry (DSC) experiment. The finite element method, finite different method and indirect decoupling method based on ANSYS were implemented to simulate degree-of-cure profiles in CFRP during pultrusion. A fiber Bragg grating (FBG) sensor, encapsulated in the aluminum capillary, was employed to monitor the temperature of CFRP on real-time from which the real-time degree of cure was calculated. The degree of cure of CFRP was also measured by using Sorbitic extraction. It is found that the simulated results are in good agreement with the experimental ones.

     

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