环缝式电磁搅拌法制备半固态浆料过程电磁场的数值模拟
Numerical simulation of electromagnetic field in semi-solid slurry preparation by A-EMS
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摘要: 建立了环缝式电磁搅拌法制备半固态金属浆料系统电磁场的计算模型,采用商用ANSYS软件对制浆系统内电磁场分布进行了数值模拟,分析了电流、频率、坩埚材质、冷却器材质和环缝宽度对磁感应强度的影响规律,并进行了相应的实验验证.研究结果表明:电磁场模拟结果与实验结果具有较好地一致性,验证了计算模型与软件算法的可行性;系统电磁力主要分布于环缝内,提高了对合金熔体的搅拌强度;在相同的环缝宽度下,磁感应强度随频率的增大而依次减小,随电流的增大而依次增大;同时选用不锈钢坩埚与石墨冷却器可以使环缝内铝合金熔体的磁感应强度获得最大;相同电流和频率条件下,磁感应强度随着环缝宽度减小而逐渐增大;相同搅拌功率条件下,环缝式电磁搅拌法可以获得更加细小均匀的半固态组织,平均晶粒尺寸较普通电磁搅拌法减小31%.Abstract: The calculation models of electromagnetic field in semisolid slurry preparation by annular electromagnetic stirring (A-EMS) were established, and the effects of stirring current, stirring frequency, crucible materials, cooler materials and gap width on the magnetic flux density in the slurry-making system were analyzed by ANSYS software with corresponding experimental verification. It is concluded that the simulation results are in good agreement with those obtained by experiment, verifying the reliability of the calculation models and the software algorithm. The electromagnetic force mainly distributed in the strring gap enhances the strring intensity of the A-EMS system. At the same gap width, the magnetic flux density increases with an increase in stirring current, but decreases with the stirring frequency increasing. The maximum magnetic flux density can be obtained by choosing both a stainless crucible and a graphite cooler. At the same current and frequency, the magnetic flux density increases as the stirring gap width decreases gradually. In comparison with conventional electromagnetic stirring, A-EMS can produce a finer and more uniform semi-solid structure with the average grain size decreased by 31% under the same stirring power.