螺旋翅片管轧制的中频感应加热数值模拟
Numerical modeling of medium induction heating in spiral fin tube rolling
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摘要: 在对钢管中频加热过程进行理论分析的基础上,从麦克斯韦方程组和导热微分方程出发,考虑了材料物理性能随温度变化对加热过程的影响,使用Ansys软件建立了钢管电磁-热耦合分析的有限元模型,对钢管中频感应加热问题进行了数值模拟计算.计算结果中工件外表面温度与实测温度相差5.19%,吻合较好.提出了感应透热深度的概念,并以此区分钢管内感应加热区域和热传导区域.根据模拟结果讨论了钢管感应透热深度及温度分布的影响因素,并证明了双线圈感应加热工艺在工件温度分布、热效率及频率分配方面的合理性.Abstract: On the base of theoretical analysis on the medium-frequency heating of steel tubes, an electromagnetic-thermal coupling model of steel tubes was constructed with the Maxwell equations and the heat conduction equation. The electromagnetic and thermal fields of steel tubes were numerically simulated with Ansys software in consideration of the effect of the change in physical properties of materials with temperature on the heating process. The calculation results agree with the measured ones, for the surface temperature error of the heated workpieces was evaluated at 5.19%. The concept of induction heating penetration, which is used to divide the induction heating area and the heat transfer area during induction heating, was introduced. According to the simulation results, the induction heating penetration and the temperature distribution under different heating conditions were discussed. It is proved that the twin-coil heating mode is reasonable in distributing the temperature of the heated workpieees and assigning the heating efficiency and frequency.