楔横轧等内径空心轴的热力耦合数值模拟

Thermomechanical coupled numerical simulation on cross wedge rolling of hollow shaft parts with equal inner diameter

  • 摘要: 应用三维刚塑性有限元DEFORM-3D软件对等内径空心轴类零件的楔横轧成形进行了热力耦合数值模拟,分析了轧制过程中轧件内部的应力、应变场及温度场分布规律,揭示了轧件变形过程中横截面椭圆化和轧件外表面轴肩部分产生隆起以及内表面在靠近台阶处产生凹陷的原因,阐述了轧件在轧制过程中温度的变化及变化的原因.模拟结果表明,用楔横轧工艺轧制等内径空心轴是完全可行的.

     

    Abstract: The cross wedge rolling deformation process of hollow shafts with equal inner diameter was simulated with the three-dimension finite element software DEFORM-3D by using a thermomechanical coupled rigid-plastic finite element method.The distributions of stress,strain and temperature fields inside the rolled-piece during the rolling process were analyzed.The reasons for cross-section ovalization in the rolled piece,shaft shoulder apophysis on the outside surface and depression on the inside surface around the sidestep were revealed.The change in temperature of the rolled piece in the rolling process was illustrated and the reason for the change was explained.Simulation results indicate that it is feasible to produce hollow shaft parts with equal inner diameter by cross wedge rolling.

     

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