板带钢乳化液摩擦学性能与轧制工艺特征

Tribological properties of emulsions for strip cold rolling

  • 摘要: 采用不同的基础油及添加剂配制板带钢轧制乳化液后,通过四球摩擦磨损试验机考察了基础油及添加剂对乳化液摩擦学性能的影响,并通过冷轧实验对各乳化液的轧制工艺润滑效果进行了实际验证.结果表明:运动黏度和皂化值是根据实际的润滑需求选择基础油的主要参数,且基础油的选择影响添加剂的分散与稳定;极压抗磨剂对轧制乳化液的摩擦学性能有显著的提高作用;纳米六方氮化硼(h-BN)作为新型纳米润滑添加剂,不但自身具有优异的摩擦学性能,而且与传统添加剂有良好的协同提高作用;在使用含纳米氮化硼的乳化液进行润滑的冷轧过程中,各轧制工艺特征参数(轧制力、轧制功率等)有显著的降低,初步体现了良好的纳米润滑效应.

     

    Abstract: Different base oils and additives were used to compound emulsions for strip rolling. The influences of base oils and additives on the tribological properties of the rolling emulsions were investigated with a four-ball friction and wear testing machine. The lubricating effect of the rolling emulsions was actually verified by cold rolling experiment. It is shown that kinematical viscosity and saponification number are still the main parameters for choosing base oils, and the compatibility of based oils and additives has a certain impact on the performance of the rolling emulsions. Additives can highly influence the tribological properties of the rolling emulsions. Nano-hexagonal boron nitride (nano-h-BN) not only has excellent tribological properties by itself, but also plays a good collaborative role with traditional additives. In the cold-rolling process lubricated by rolling emulsions with nano-h-BN additives, all the rolling characteristic parameters such as rolling pressure and rolling power significantly decrease, and the good effects of nano-lubrication are initially embodied.

     

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