高体积分数SiCp/Al复合材料杯形件高温反挤压成形

High-temperature backward extrusion forming of aluminum matrix composite cup-shaped parts with high volume fraction of SiCp

  • 摘要: 将无压浸渗制备出的高体积分数SiCp/Al复合材料,通过高温反挤压方式成形杯形件.研究了在高温反挤压过程中复合材料的流变规律,利用扫描电镜(SEM)观察分析了高温反挤压参数对杯形件组织的影响.结果表明:在基体熔点以上,高体积分数SiCp/Al复合材料呈黏流体状态,颗粒与基体形成固-液混合体;高体积分数SiCp/Al复合材料高温反挤压变形后,基体仍保持连续,SiC颗粒在压力作用下发生转动、重排,部分颗粒破碎,颗粒分布均匀性较好;当变形温度较低、挤压速度较大时,颗粒易破碎,SiCp/Al复合材料杯形件内部颗粒尺寸不均匀,杯形件内角处颗粒尺寸较小;当变形温度较高、挤压速度较小时,杯形件内部颗粒尺寸均匀.

     

    Abstract: An aluminum matrix composite with high volume fraction of SiCp was prepared by pressureless infiltration.Cup-shaped parts were made of the SiCp/Al composite by using high temperature backward extrusion.The flow stress behavior of the SiCp/Al composite during hot backward extrusion was investigated.The effects of hot backward extrusion parameters on the microstructure of the SiCp/Al composite were observed and analyzed by SEM.The results show that at temperatures above the melting point of aluminum matrix the SiCp/Al composite is a viscous fluid,SiC particles and aluminum matrix form into a solid-liquid mixture.When the SiCp/Al composite is backward extruded at high temperature,aluminum matrix remains continuous,but SiC particles roll over and rearrange under pressure,some particles break,and the particle distribution uniformity is good.As the deformation temperature is lower and the extrusion speed is rapider,SiC particles are easy to break,the internal particle size distribution of SiCp/Al composite cup-shaped parts is nonuniform,and the particle size is smaller in the internal angle position of cup-shaped parts.The particle size uniformly distributes at a higher temperature and a smaller extrusion speed.

     

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