双锥度辊辊形参数对带钢瓢曲变形的影响

Effect of double taper roller shape on the waved surface of strips in continuous annealing process

  • 摘要: 根据连续退火生产实际情况,运用MARC有限元软件,定量计算了连退炉内双锥度辊辊形参数对带钢瓢曲的影响.模拟发现在双锥度辊锥肩处,带钢张应力和横向应力发生突变,并且带钢横向压应力和等效应力都具有最大值,此处最先发生瓢曲变形,这与现场观测到的带钢瓢曲出现的位置完全吻合.随着总锥度和锥度比的增大,以及平直段长度和直径的减少,带钢发生瓢曲变形的概率都会增加.其中平直段长度对带钢发生瓢曲变形的影响最大,总锥度和锥度比其次,平直段直径的影响最小.

     

    Abstract: The finite element method is applied to quantitatively analyze the effect of double taper roller shape on the waved surface of strips in continuous annealing proeess. According to the simulation results, the waved surface initially oecurs in the strip area on the taper shoulders, at which the tensile stress and transverse stress experience a dramatie ehange, and the transverse compressive stress and equivalent stress have the largest values in the area. This finding is consistent with the real case. The occurrence probability of waved surfaces enlarges with the total taper-to-taper ratio increasing as well as with the length and diameter of the roller's flat section decreasing. Among the faetors, the length of the flat section has the most significant influence on the waved surfaee of strips, then the total taper and the taper ratio, and finally the diameter of the flat section.

     

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