大直径单晶铜棒材的连续定向凝固制备

Preparation of single crystal copper bars with large-diameter by continuous unidirectional solidification

  • 摘要: 采用自制真空熔炼、氩气保护连续定向凝固设备成功制备出了大直径单晶纯铜棒材,研究了工艺参数对大直径连续定向凝固纯铜棒材凝固组织与表面质量的影响,分析测试了连续定向凝固大直径纯铜棒材的力学性能和电学性能.结果表明:在熔体温度1150~1180℃、结晶器出口温度750℃、冷却水量900 L·h-1、冷却距离50mm以及拉坯速度9mm·min-1时,可连续稳定地制备直径为φ16mm的表面光亮的单晶纯铜棒材.其抗拉强度128.52MPa,延伸率76.7%,导电率105.2%IACS,具有优良的力学性能和电学性能.

     

    Abstract: Single crystal pure copper bars with large-diameter were prepared by a self-developed vacuum melting and argon protecting continuous unidirectional solidification equipment, the effects of process parameters on their solidified structure and surface quality were investigated, and their mechanical properties and electrical properties were tested and analyzed. The results show that single crystal pure copper bars of φ16 mm with bright surface can be continuously and stably produced under the conditions of the melting temperature of 1 150℃ to 1 180℃, the mould outlet temperature of 750℃, the cooling water volume of 900 L·h-1, the cooling distance of 50 ram, and the drawing speed of 9 mm·min-1. The tensile strength, elongation and conductivity of the single crystal pure copper bars are 128.52 MPa, 76.7% and 105.2% IACS, respectively, which show excellent mechanical properties and electrical properties.

     

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