浇注温度对合金熔体冷却规律和半固态组织的影响

Effects of pouring temperature on the cooling rules of alloy melts and the semi-solid microstructure

  • 摘要: 介绍了一种实验室自主研发的轻合金半固态浆料制备设备——锥桶式流变成形机(TBR),该设备利用刻有凸纹和沟槽的内、外锥桶的相对转动,使合金熔体在凝固过程中受到剧烈的剪切搅拌,从而获得合金半固态浆料.对TBR工艺的传热模型进行了推导,以A356为实验材料得出制备的A356铝合金半固态浆料温度与浇注温度的关系式,同时分析了不同浇注温度下合金熔体的冷却规律和获得的半固态组织形貌.结果表明,适当降低A356合金熔体的浇注温度可以延长初生固相受到的剪切时间和增加剪切次数,从而获得细小、均匀的半固态组织.当浇注温度为640℃时,初生固相平均晶粒尺寸为68μm,形状因子为0.82.

     

    Abstract: A self-developed taper barrel rheomoulding(TBR) machine for preparing light alloy semi-solid slurries was introduced.Relative rotation of the internal and external taper barrel whose surface contains wales and grooves led to an intense shearing turbulence of alloy melts during solidification,and then the semi-solid slurries were prepared.A heat transmission model of TBR process was deduced.Taking A365 aluminum alloy as an experimental material,the related formula between slurry temperature(Tout) and pouring temperature(Tp) of the alloy was obtained.The cooling rules of the alloy melt and the semi-solid microstructure at different pouring temperatures were analyzed.The results show that properly decreasing the pouring temperature of A365 alloy melt can increase the shearing time and shearing frequency for the primary solid phase,thereby obtaining a fine and homogeneous semi-solid microstructure.When the pouring temperature is 640℃,the average grain size of primary particles is 68μm and the shape factor is 0.82.

     

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