预测高炉回旋区深度和变化规律的数学模型
Mathematical models to predict raceway penetration and variation laws in a blast furnace
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摘要: 综合考虑力学因素和高炉中燃烧反应对风口回旋区的影响,提出了描述高炉风口回旋区形成和变化规律的静态和动态模型.模拟结果表明,静态模型能准确地预测高炉回旋区的深度,动态模型可以描述鼓风速度改变时回旋区深度随时间的动态变化过程.最后得出了高炉回旋区形成和变化的规律:鼓风推力使料层迅速移动,导致回旋区大小迅速变化,形成回旋区"雏形",燃烧反应修复回旋区的大小和形状,维持回旋区的稳定.在整个回旋区变化过程中,摩擦力对于维持回旋区的稳定起着重要作用.模型预测结果与高炉风口回旋区的实测值以及其他研究者的实验结果是符合的.Abstract: Considering the influence of mechanical factors and combustion reaction in a blast furnace on the tuyere raceway,two mathematical models,a static model and a dynamic model,were proposed in order to describe the penetration and variation rules of the raceway.Simulated results show that the static model is able to predict raceway penetration accurately,and the dynamic model can describe the dynamic process of raceway penetration with time when the blast velocity changes.Finally the formation and variation rules of the raceway are concluded as the following:the fast movements of the packed bed driven by blast pressure make the raceway size vary rapidly and then the raceway prototype is formed.In addition,combustion reaction repairs the size and shape of the raceway so as to maintain a stable raceway.In the entire change process of raceway size,frictional forces are proved to play an important role for raceway stability.Predictions of the mathematical models are in reasonable agreement with the measured data of blast furnaces and other researchers' experimental results.