工艺参数对IN690合金管材热挤压出口温度的影响

Effect of process parameters on the exit temperature of IN690 alloy tubes during hot extrusion

  • 摘要: 结合等温压缩实验获得的IN690合金本构关系,建立了该合金管热挤压过程的有限元模型,该模型考虑了坯料与模具的热传导、对流换热及摩擦功与塑性功的热转换.模拟结果表明:坯料在变形区附近温度开始升高,进入变形区内急剧升高,且在模孔出口靠近芯棒处温度达到最高,芯棒附近的温度大于挤压筒附近的温度;填充挤压阶段结束时出现最大温升.分析得到了工艺参数对出口温度的影响规律:挤压速度越大,出口温度越高,速度过慢将会使出口温度下降严重;坯料预热温度越高,出口温升越小;当摩擦因数小于0.04时,摩擦因数对出口温度影响很小,但摩擦因数大于0.1时出口温度明显升高.

     

    Abstract: Based on the constitutive relationship of IN690 alloy obtained by isothermal compression,a finite element model of hot extrusion was established for IN690 alloy tubes.In the model the heat conduction between the billet and the die,the convection of heat transfer,and the thermal conversion of plastic work and friction work were taken into account.Simulation results show that the billet temperature starts to rise when the billet approaches toward the deformation zone and increases rapidly when coming into the deformation zone,and the temperature peaks at the die hole's outlet near the mandrel.Besides,the billet temperature around the mandrel is higher than that beside the container.The temperature rise reaches the peak at the end of the filling extrusion stage.The influence of process parameters on the outlet temperature was analyzed.It is indicated that the outlet temperature increases with extrusion speed and reduces seriously when the extrusion speed slows,but the rise of outlet temperature decreases when the preheating temperature of the billet increases.When the friction coefficient is less than 0.04,the friction coefficient has little effect on the outlet temperature,but if the friction coefficient becomes greater than 0.1 the exit temperature will significantly increase.

     

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