工艺条件对电积法制备铜粉的影响

Effect of process conditions on the preparation of copper powders by electro-deposition

  • 摘要: 采用不溶阳极电积法制备铜粉,研究了Cu2+质量浓度、硫酸质量浓度、电流密度、电解液温度和刮粉周期对电积过程和铜粉中位粒径的影响.结果表明:优化工艺为Cu2+质量浓度15 g·L-1、硫酸质量浓度140 g·L-1条件下,控制电流密度为1 800 A·m-2、温度为35℃、刮粉周期为30min、循环流量为14 L·h-1以及极距为4.5 cm,可得到高品质的铜粉,其粒度呈正态分布,微观形貌呈树枝状;增加铜离子质量浓度、硫酸质量浓度和电解液温度有利于降低槽电压;增加Cu2+质量浓度、电解液温度和刮粉周期有利于提高电流效率;大电流密度、高硫酸质量浓度和低Cu2+质量浓度有利于得到粉末粒度小的铜粉.

     

    Abstract: Copper powders were prepared by electro-deposition with an inert anode. The effects of Cu2+ mass concentration, H2SO4 mass concentration, current density, electrolyte temperature and scraping interval on the median particle diameter of copper powders were investigated. The results show that high quality copper powders with a normal particle size distribution and dendritic micromorphologies were obtained under the optimum conditions of the Cu2+ mass concentration of 15 g·L-1, the H2SO4 mass concentration of 140g·L-1, the current density of 1 800 A· m-2, the electrolyte temperature of 35℃, the scraping interval of 30 min, the circulation rate of 14 L·h-1 and the interpolar distance of 4.5 cm. It is advantageous to the decrease in cell voltage to increase the Cu2+ mass concentration, H2SO4 mass concentration and electrolyte temperature. The increases of Cu2+ mass concentration, electrolyte temperature and scraping interval help improving the current efficiency. A higher current density, a higher H2SO4 mass concentration and a lower Cu2+ mass concentration are beneficial to obtain copper powders with small particle size.

     

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