大方坯连铸结晶器电磁搅拌三维电磁场的数值模拟

Numerical simulation of 3-D electromagnetic field in a bloom continuous casting mold with electromagnetic stirring

  • 摘要: 借助ANSYS有限元分析软件对240mm×280mm大方坯结晶器电磁搅拌磁场进行了数值模拟,系统研究了电磁搅拌参数对结晶器内磁场和电磁力的影响规律.结果表明:磁场在结晶器电磁搅拌器内产生的旋转电磁力在水平截面上形成一对力偶,驱使钢液顺时针旋转;结晶器高度方向上磁场分布呈"两端小中间大"分布特征.数值计算的磁感应强度与实测结果基本吻合.提出了杭钢大方坯45#钢电磁搅拌优化后的工艺参数为电流350A和频率3Hz,实验表明在此工艺参数下铸坯质量得到显著提高.

     

    Abstract: According to the Maxwell electromagnetic field theory,electromagnetic fields during mold electromagnetic stirring for 240 mm×280 mm bloom casting were simulated by means of ANSYS software.The distributions of magnetic fields and electromagnetic force as well as the effects of string parameters on magnetic field characteristics were analyzed.It is shown that the rotary magnetic field generates electromagnetic force in the mold region,which made molten steel whirl at the horizontal section.The characteristic of the magnetic field along the mold vertical direction was large in the middle and small at the end of the mold.The simulation results of magnetic induction density were consistent with the measured ones.Final,the optimized M-EMS parameters of the current intensity of 350 A and the frequency of 3 Hz for 45# steel blooms were proposed and the results indicates that the quality improves obviously.

     

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