Abstract:
A microwave carbothermal reduction process of weakly magnetic Fe
2O
3 powders to ferromagnetic Fe
3O
4 powders was experimentally studied with argon gas as a protective gas and activated carbon as a reduetant. The influences of roasting temperature, holding time and SiO
2 addition on the ingredients of reduced resultants and the magnetization effect of Fe
2O
3 powders were discussed. Under quantificational carbon, roasting temperature is a key factor of the microwave carbothermal reduction. The content of Fe
3O
4 in reduced resultants regularly changed with the roasting temperature increasing. Pure Fe
3O
4 powders were made at a roasting temperature of 650℃ for a holding time of 5 min, and their magnetisability and percent reduction reach the theoretical values of 2.33 and 11.11%, respectively. Above the roasting temperature of 750℃, a plenty of FeSiO
4 and FeO formed in reduced resultants after the microwave carbothermal reduction of Fe
2O
3 powders containing SiO
2, making Fe
3O
4 in reaction resultants decrease and the magnetization effect worsen. It is concluded that the best boasting temperature of Fe
2O
3 powders is from 570℃ to 650℃.