高速重轨钢精炼理论与工艺

Refining theory and process of high-speed heavy-rail steel

  • 摘要: 针对高速重轨钢精炼过程的脱氧、夹杂物控制和脱氢进行了理论分析,并结合工艺实践,对精炼过程中的炉渣碱度和精炼时间等进行了研究.理论分析表明,炉渣碱度高有利于重轨钢在LF精炼时脱氧,欲控制重轨钢中生成2CaO·Al2O3·SiO2,应尽量控制钢中的Ca和Al含量.工艺实践表明,在RH精炼时全氧含量和氢含量在15min左右已趋于稳定,炉渣碱度对脱氧无明显影响,但碱度高会有脆性夹杂物生成.建议高速重轨钢的精炼可以在LF精炼时采用较高碱度(2.5~3.0),在RH精炼时控制较低的炉渣碱度(2.0左右),同时控制RH精炼时间在15 min即可达到脱氢脱氧和控制夹杂物的目的.

     

    Abstract: Deoxidization,inclusion control and dehydrogenation were analyzed theoretically and the process experience was carried out to study the basicity of slag and the refining time during refining high-speed heavy rail steel. The theoretical analysis results indicate that high basicity slag is propitious to deoxidization in LF refining,and in order to prevent the precipitation of 2CaO·Al2O3·SiO2,the contents of Ca and Al in the steel should be controlled to be lower. The process experience shows that the contents of total oxygen and hydrogen become already stable after 15 min refining and the slag basicity has not obvious influence on the deoxidization during RH refining,but high basicity induces to increase fragile inclusions in the steel. During high speed heavy rail steel refining,the slag with a higher basicity of 2.5 to 3.0 can be used in LF refining,but the basicity of slag should be suitably reduced (about 2.0) in RH refining,and the goals of deoxidization,inclusion control and dehydrogenation can come true after RH refining for 15 min.

     

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