基于废气分析的RH脱碳模型

RH decarburization model based on off-gas analysis

  • 摘要: 为连续预测RH熔池内碳含量,实现对RH脱碳终点碳含量控制,以物质C平衡为基础,通过对某钢厂250 t RH废气分析系统分析的废气流量以及废气中CO、CO2含量进行连续监控,建立了基于废气分析的RH脱碳数学模型.该模型计算表明:对于冶炼成品中碳质量分数≤ 30×10-6的超低碳钢,模型计算RH脱碳终点碳质量分数误差都在±5×10-6之间;在RH脱碳后期,废气中CO+CO2质量分数低于5%时,熔池内脱碳速率低于10-6 min-1,此时可判定脱碳结束.同时结合现场工艺条件分析了压降平台以及吹氧操作对RH脱碳速率的影响.

     

    Abstract: In order to continuously forecast the carbon content in a RH molten bath and control the carbon content at the RH terminal point,the off-gas flow rate was analyzed and the content of CO + CO2 in the off-gas was monitored continuously. Based on carbon balance calculations,a decarburization mathematical model was established for the 250 t RH in a steel plant. Calculation results from the model showed that the precision of carbon content at the end point of RH treatment was ±5×10-6 for ultra-low-carbon steel (wC ≤ 30×10-6). When the content of CO + CO2 in the off gas was lower than 5% in the late period of RH decarburization,the decarburization rate was lower than 10-6 min-1,so decarburization could be determined to finish. In combination with site technological conditions,the effects of the pressure drop platform and oxygen blowing operation on the RH decarburization rate were studied.

     

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