齿轮钢氧含量及夹杂物控制技术研究

Control technology for oxygen content and inclusions of gear steel

  • 摘要: 利用热力学软件计算了齿轮钢氧含量与夹杂物成分控制、夹杂物转变条件.结果表明,20CrMoH钢中具有较高塑性的非金属夹杂物成分(质量分数)为:SiO2 0%~10%、Al2O3 22%~55%、CaO 42%~60%、MgO 5%~10%,与之平衡的钢液中铝的质量分数大于0.020%,钙的质量分数大于0.7×10-6,aO为0.0005%左右;选择组成为CaO>40%、Al2O3 ≤ 37%、MgO 10%、(% CaO+% MgO)/% SiO2为10、SiO2含量尽量低的渣系,钢中Al2O3、MgO·Al2O3夹杂物可转变为低熔点的钙铝酸盐.试验发现LF和RH精炼结束时钢液TO含量均随炉渣碱度增加而降低,采用高Al2O3含量的炉渣对降低TO含量有利;精炼过程钢液中夹杂物按"Al2O3系夹杂物→MgO-Al2O3系夹杂物→CaO-MgO-Al2O3系夹杂物"顺序发生转变,其中MgO-Al2O3系夹杂物向CaO-MgO-Al2O3系夹杂物的转变是由外向内逐步进行的,转变速度相对较慢;降低TO含量有利于生成较低熔点的CaO-MgO-Al2O3系夹杂物.

     

    Abstract: The control of oxygen content and composition and the transformation conditions of non-metallic inclusions in gear steel are calculated with the thermodynamic calculation software Factsage. The results show that the composition of non-metallic inclusions with high plasticity in 20CrMoH steel is as follows (mass fraction):SiO2 0% to 10%,Al2O3 22% to 55%,CaO 42% to 60%,and MgO 5% to 10%. Under this condition,the mass fraction of aluminum in molten steel is above 0.020%,that of calcium is above 0.7×10-6,and the activity of oxygen in molten steel is about 0.000 5%. If the compositions of refining slag with CaO > 40%, Al2O3 ≤ 37%, MgO 10%, (% CaO +% MgO)/% SiO2=10,and the SiO2 content as low as possible are selected,Al2O3 and MgO·Al2O3 in molten steel can transform into calcium aluminates with low melting point. It is found that the contents of TOat the end of LF and RH refining both decrease with the increase in slag basicity,and the content of TOdecreases with increasing the content of Al2O3 in the slag. In the refining process,the composition of the non-metallic inclusions changes in order of "inclusions of the Al2O3 system→inclusions of the MgO-Al2O3 system→inclusions of the CaO-MgO-Al2O3 system",among which the change of inclusions of the MgO-Al2O3 system to inclusions of the CaO-MgO-Al2O3 system is inwardly from the outside surface and the reaction speed is relatively slower. Thus,at the end of the ladle furnace refining (LF),there are still many unchanged MgO-Al2O3 system inclusions. The TOcontent of the steel significantly affects the composition change of the inclusions and decreasing TOcontent favors the change of inclusions.

     

/

返回文章
返回