E690海洋平台用钢力学性能和海洋大气腐蚀行为

Mechanical properties and marine atmosphere corrosion behavior of E690 ocean platform steel

  • 摘要: 以传统的E36海洋平台钢为对比钢,研究三种E690海洋平台钢的组织和力学性能,以及模拟海洋大气环境下的腐蚀行为.通过失重法测得实验钢在不同腐蚀时间下的腐蚀速率,利用扫描电镜和X射线衍射仪观察并测定了锈层的形貌特征和相组成,采用电子背散射衍射技术对实验钢的晶界类型进行分析.结果表明:以贝氏体组织为特征的E690海洋平台钢具有优异的力学性能,-40℃的冲击值超过了200 J;晶界类型主要为3°~15°的亚晶界和大于50°的大角度晶界;E690海洋平台钢周浸16 d后的锈层致密且腐蚀速率已趋于稳定,最低腐蚀速率为0.84 mm·a-1,远低于组织为铁素体+珠光体钢的1.4 mm·a-1,实验钢的锈层主要由Fe3O4、α-FeOOH、β-FeOOH及γ-FeOOH四种晶态相和非晶无定形物组成.通过分析得出,热处理工艺和组织构成对材料的初期腐蚀行为有重要影响,而化学成分和锈层自身的致密性对材料后期腐蚀行为起决定作用.

     

    Abstract: Compared with E36 ocean platform steel, the microstructures and mechanical properties of three kinds of E690 ocean platform steels were studied as well as their corrosion behavior in simulating marine atmosphere. The corrosion rates during different periods were measured by the weight-loss method, the morphology and microstructure of the surface corrosion products were analyzed by scan electron microscopy and X-ray diffraction, and the grain boundaries were examined through electron backscattered diffraction. E690 platform steels consisting of bainite demonstrate outstanding mechanical properties and their impact values at-40℃ exceed 200 J. The majority of grain boundaries are sub-grain boundaries in a range from 3° to 15° and high angle grain boundaries surpassing 50°. The minimum corrosion rate of E690 ocean platform steels after 16 d is 0. 84 mm·a-1, which is far below 1. 4 mm·a-1 of ferrite + pearlite steels. The corrosion rates also tend to stabilize due to a compact rust layer. The rust layer consists of Fe3O4, α-FeOOH, β-FeOOH, γ-FeOOH and amorphous substances. It is revealed that the heat treatment and microstructure play an important role in the corrosion behavior during the earlier stage, but the chemical composition and density of the rust layer influence the corrosion behavior greatly in the later stage.

     

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