两辊楔横轧等内径空心轴产生椭圆原因的数值模拟研究
Numerical simulation study on the cause of ellipse generation in two-roll cross wedge rolling the hollow parts with uniform inner diameter
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摘要: 针对两辊楔横轧等内径空心轴轧件易产生椭圆的问题,采用有限元数值模拟方法,研究了两辊楔横轧等内径空心轴的轧制成形过程及应力应变情况.结果表明成形过程中轧件的径向压缩和轴向流动不匹配,造成金属切向流动显著、圆周长大,这是椭圆形成的主要原因.Abstract: This article focuses on the ellipse problem in two-roll cross wedge rolling the hollow shafts with uniform inner diameter. Numerical simulation by a finite element method was performed to study the forming process and the stress-strain conditions of the hollow parts. It is found that the mismatching between radial compression and axial flow leads to easier tangential metal flow and growing up in the circumferential direction, which is the main cause for forming the ellipse. The study is useful to choose proper process parameters in two-roll cross wedge rolling the hollow parts.