两段强制搅拌调浆的混合特性及对煤泥浮选的影响

Mixing characteristics of two-stage compulsory stirred pulp-mixing and its influence on fine coal flotation

  • 摘要: 基于强化煤泥浮选前的矿浆预处理过程,设计了具有折叶开启式涡轮的两段强制搅拌装置.通过分析两段强制搅拌体系的流量准数、功率准数、剪切特性、循环特性以及混合效率来评价搅拌体系的混合特性,并对永城矿区的无烟煤煤泥进行了两段强制模式的调浆浮选试验.随着转速的增加,输入两段强制搅拌体系的能量以及混合效率增加,单位能耗的矿浆循环性能和剪切性能均减小,剪切性能减小的趋势小于循环性能减小的趋势.在相同转速下,大直径叶片的单位能耗具有较强的剪切特性及混合效率、较小的循环/剪切比.在两段强制搅拌调浆模式下,旋流静态微泡浮选床可获得较好的浮选指标和较大的处理能力.大直径和高转速条件下的能量输入可促进矿浆中难浮颗粒的回收,在合适的处理能力条件下能够加强粗颗粒的回收,而在处理能力较强的条件下可以提高浮选尾煤中的细颗粒灰分.

     

    Abstract: A two-stage compulsory stirred tank with a pitched-blade opening-type turbine was designed based on the process intensification of pulp pretreatment before fine coal flotation. The mixing characteristics of the stirred system were evaluated by investigating its flow dimensionless number, power dimensionless number, shear characteristics, cycle characteristics and mixing efficiency. Coal flotation experiment of anthracite coal from Yongcheng Mine in central China was performed by two-stage compulsory pulp-mixing. When the rotational speed goes up, the energy input and the mixing efficiency of the stirred system increase, the pulp cycle performance and shear performance by unit energy consumption decrease, but the decreasing trend of the latter is less than that of the former. At the same rotational speed, high shear characteristics and mixing efficiency as well as low circulation/shear ratio can be obtained with a large diameter impeller by unit energy consumption. A cyclone-static micro-bubble flotation column can achieve a better flotation index and a greater capacity at the mode of two-stage compulsory stirred pulp-mixing. A large diameter impeller and high rotational speed favor to recover hard-to-float coal particles. The recovery of coarse particles is improved by two-stage compulsory stirred pulp-mixing when the processing capacity in appropriate conditions, but in large capacity conditions, the fine-particle ash increases in flotation railings.

     

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