大型光亮退火马弗炉加热段温度场模拟

Temperature simulation of the heating segment of large bright annealing muffle furnaces

  • 摘要: 建立了大型光亮退火马弗炉加热段温度场的三维仿真模型.该模型考虑了马弗炉实际结构、带钢退火速度和升温曲线特点,采用等效热流密度表征马弗管内保护气体和带钢的换热;选择组分传输燃烧模型、离散坐标辐射模型和标准k-ε双方程湍流模型描述马弗炉内燃烧、换热和气体流动;应用SIMPLE计算方法进行求解.典型规格304不锈钢带光亮退火过程实测特征点温度值和模拟结果基本吻合.分析得到了马弗炉内温度场、流场和速度场分布规律.结果表明:马弗管温度比较均匀,喷嘴正对区域温度偏高;燃气气流沿马弗管壁螺旋流动实现均匀加热.喷吹量较小时,喷吹量(入口速度)越大,马弗炉内温度越高;喷吹量继续增大,马弗炉内温度反而开始降低.

     

    Abstract: A three-dimensional simulation model was built to investigate the temperature field of the heating segment of a bright annealing muffle furnace. Based on the actual structure of the muffle furnace as well as the annealing speed and heating curves of steel strips, the equivalent heat flux was proposed in this model to characterize heat exchanges between the protection gas and steel strips in the muffle furnace. Then the combustion model for the transport and reaction of gaseous components, the radiation heat transfer model and the k-ε two-equation turbulence model for turbulent flow in the muffle furnace were adopted respectively. The SIMPLE method was used to solve the model. Simulation results by the model are consistent with the measured temperature values of characteristic points in an SUS304 stainless steel strip during the bright annealing process. The temperature, velocity and flow fields in the muffle furnace were obtained by this model. It is shown that the distribution of temperature on the muffle tube surface is relatively even, and only the zone of the burner has a higher temperature. The muffle tube is approximately uniformly heated since the combustion gases flow along the muffle tube spirally. With the injection quantity (inlet velocity) increasing, the temperature in the muffle furnace rises gradually; however, when the injection quantity is above a limit, the temperature in the muffle furnace begins to drop.

     

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