基于动载荷谱的齿轮弯曲疲劳寿命预测
Prediction of bending fatigue life for gears based on dynamic load spectra
-
摘要: 为了探讨齿轮弯曲疲劳寿命计算问题,将齿轮疲劳总寿命分为两个阶段,即疲劳裂纹萌生寿命和裂纹扩展寿命.通过ADAMS软件仿真实验齿轮的工作情况,使其接近真实状况,得到齿轮载荷谱.根据齿轮载荷谱,利用有限元ANSYS软件分析在齿轮齿根危险截面处的最大应力.采用断裂力学、雨流法和Miner疲劳损伤累积模型,对考虑动载荷情况下的齿轮弯曲疲劳寿命进行预测,推导了齿根裂纹萌生期和扩展期的疲劳寿命计算公式.在高频疲劳试验机上对算例齿轮进行了双齿脉动加载齿根弯曲疲劳寿命实验研究,理论计算结果与实验结果基本吻合,验证了本文理论分析的正确性.Abstract: To calculate the bending fatigue life of gears, the fatigue process was divided into crack initiation and crack propagation periods. The real working condition of gears was imitated with ADAMS software and a loading spectrum during the work process was gained. According to the loading spectrum the maximum stress in the dangerous cross-section of the gear root was analyzed by the finite element method based on ANSYS software. Fracture mechanics, the rain flow counting method, and the Miner fatigue cumulative damage model were used to predict the bending fatigue life of gears under the dynamic load, and two calculation models of bending fatigue life were proposed for crack initiation and crack propagation, respectively. To verify the calculation models, bending fatigue testing was performed on a high- frequency fatigue testing machine. The experimental data comply with the numerical simulation results, indicating the correctness of the theoretical analysis.