基于炉热指数计算和炉温预测的电石炉热状态判断

Heat state judgment for calcium carbide furnaces based on heat index calculation and furnace temperature prediction

  • 摘要: 鉴于炉热状态判断对电石冶炼的重要性,在对电石炉冶炼过程特点分析的基础上,提出炉热指数的基本概念.建立了基于两段式热平衡分析的炉热指数计算模型,在此基础上建立了基于BP神经网络的电石液温度预测模型.采用这两种模型可以更有效地对电石炉热状态进行判断.模型仿真研究表明,电石液温度与高温区热盈余线性相关,用炉热指数判断电石炉热状态是可行的.电石液温度预测模型的命中率达到86.7%.

     

    Abstract: In view of the importance of heat state judgment for calcium carbide smelting, the concept of furnace heat index was presented by analyzing the smelting features. A calculation model of furnace heat index was established based on the two-stage thermal equilibrium, and a prediction model of hot calcium carbide temperature was constructed by using a BP neural network. Both the models can effectively judge the furnace heat state. Simulation results show that there is a significant linear correlation between hot calcium carbide temperature and heat surplus, and it is feasible to consider furnace heat index as a heat state's sign. The hit rate to hot calcium carbide temperature predicted by the prediction model reaches 86.7%.

     

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