展宽角对楔横轧4Cr9Si2气门成形质量的影响

Effect of stretching angle on the forming quality of cross wedge rolling 4Cr9Si2 valves

  • 摘要: 借助刚塑性有限元DEFORM-3D对4Cr9Si2马氏体耐热钢楔横轧成形过程进行了数值模拟,分析了展宽角对楔横轧轧件成形缺陷的影响规律.在楔横轧轧制刚楔入时,轧件的心部受到三向拉应力的作用;展宽角减小,轧件在楔入段时三向拉应力最大值和持续时间增大,使心部缺陷产生的可能性增加;而展宽角减小,金属轴向流动速度加快,使得对称中心在楔入段完成后的直径减小,而轴向力则随着展宽角减小,其数值还有一定的增大,最终将导致对称中心横截面拉细状况的产生;随着展宽角增大,表面螺旋痕将会增加,但展宽角对表面螺旋痕的影响不明显.通过实验验证了有限元的正确性和模拟结果的可靠性.

     

    Abstract: The forming process of 4Cr9Si2 martensite heat-resistant steel during cross wedge rolling was simulated by means of rigid-plastic finite element software DEFROM-3D. The effect of stretching angle on the internal quality of work pieces was analyzed on the basis of simulated results. It is found that the center of work pieces endures three-dimensional tensile stresses at the beginning of the wedging stage. The increases of the tensile stress maxima and duration time resulting from the reduction of stretching angle lead to will accelerate by decreasing the stretching angle, resulting a higher possibility of internal defects. The axial metal flow in the decrease of work piece diameter for center symmetry after the wedging stage and the increase of axial force, and finally those factors make the central cross section of work pieces decrease. On the contrary, the surface spiral will increase by increasing the stretching angle, but the influence is not obviously. Rolling experiments were carried out to verify the correctness of the finite element method and the reliability of simulated results.

     

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