板带钢乳化液对金属表面润湿性的研究

Wettability of emulsions on metal surfaces for strip cold rolling

  • 摘要: 利用正交试验设计分析了乳化剂质量分数、油性剂种类和乳化液体积分数对板带钢乳化液润湿性的影响,研究了不同阴离子和非离子乳化剂的复合比例对乳化液动态接触角的影响机理.结果表明:影响乳化液在普碳钢Q235表面接触角和铺展系数的因素的大小顺序为乳化液体积分数>乳化剂质量分数>油性剂种类;阴离子和非离子组成的复合乳化剂改善乳化液润湿性的效果优于单一非离子或阴离子乳化剂.最后,运用Y-G-G经验方程计算普碳钢Q235基板的表面张力和乳化液与基板的界面张力.计算结果表明:普碳钢Q235基板的表面张力约为43 mN·m-1,当阴离子乳化剂的质量分数为50%时,复合乳化液与基板的界面张力最小,较单独添加阴离子乳化剂时的界面张力降低了10.78%.

     

    Abstract: Orthogonal test was designed and emulsion volume fraction on the wettability to investigate the efect of emulsifier mass fraction, oiliness additives of emulsions for strip cold rolling. The influence mechanism of complex emulsifiers with different anionic-to-nonionic ratios on the wettability of emulsions was also discussed in detail. It is found that the ranking of effect on the contact angle and spreading coefficient of emulsions is emulsion volume 〉 emulsifier mass fraction 〉 oiliness additives. Compared with the single nonioaic or anionic emulsifier, the complex emulsifiers present a more excellent ability of enhancing the wettability of emulsions. The surface tension of Q235 steel substrates and the emulsion-substrate interfacial tension were calculated by the Y-G-G empirical equation. The results show that surface tension of Q235 steel substrates is 43 mN·m-1. In comparison with the single anionic emulsifier, when the mass fraction of the anionic emulsifier is 50%, the emulsion-substrate interracial tension is the lowest, which is decreased by 10.78%.

     

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