齿轮系统的温度场预测方法

Prediction methods of gear system temperature fields

  • 摘要: 通过封闭功率流齿轮试验台测量了齿轮系统温度,首次将有限元法和热弹流法综合起来求解齿轮系统的温度场,在有限元分析理论中引入了黏度-压力-温度和密度-压力-温度方程,精确地确定了对流换热系数.以有限元法得到的本体温度作为热弹流计算的初始温度,得到了啮合线上各点的最高温度和闪温,并且分析了最高温度和闪温沿啮合线的分布规律.结果表明:有限元仿真的本体温度和试验结果吻合良好,热弹流方法计算出来的闪温分布与ISO闪温较为接近,齿轮最高温度区域随着变位系数的增大向齿顶移动.

     

    Abstract: The temperature of gear systems was measured with a closed power flow gear test rig. It is the first time that the temperature fields of gear systems were solved by combining finite element method and thermal elastohydrodynamic lubrication method. To get the convection heat transfer coefficient accurately, the viscosity-pressure-temperature equation and the density-pressure-temperature equation were introduced to finite element analysis. The highest temperature and flash temperature of each point in the meshing line and their distribution laws along the line of action were obtained with the bulk temperature solved with finite element method as the initial temperature of the thermal elastohydrodynamic lubrication calculation. The results show that the bulk temperature solved with finite element method is consistent with the test results. The flash temperature distribution calculated with thermal elastohydrodynamic lubrication method is close to the ISO flash temperature. With increasing modification coefficient, the highest bulk temperature area transfers from the dedendum to the addendum.

     

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