混合LES-RANS模型在结晶器钢液流场模拟中的应用

Application of the hybrid LES-RANS model in the fluid flow simulation of molten steel in a mold

  • 摘要: 采用了一种新的混合LES-RANS(大涡模拟-雷诺平均模型)湍流模型模拟结晶器中钢液的流场.模型通过修正湍流黏度系数对水口和结晶器内湍流进行过滤,对大尺度的湍流直接采用Navier-Stokes方程求解计算,对小尺度的脉动采用标准k-ε模型进行计算.该模型能避免RANS的过分耗散并且能捕捉到更多的瞬态湍流信息.模型通过对连铸结晶器内液态金属GaInSn模型速度进行测量验证,速度测量方法为超声波多普勒测速仪(UDV)测速法.新模型与实验测量值吻合程度明显好于RANS模拟的结果,能更准确地预测结晶器和水口内的湍流行为.结晶器内瞬态流动特征表明,水口两侧流体呈周期性的偏流,周期约为5s.

     

    Abstract: A novel hybrid LES-RANS (large eddy simulation-Reynold average Navier-Stokes) turbulent model was introduced to simulate fluid flow in a mold. The model employs the method of grid filtering which calculates the Navier-Stokes equation directly for large-scale eddies and calculates the standard k-ε equations for small-scale fluctuations by modifying the turbulent viscosity coefficient to simulate the flow field of molten steel. The modified eddy viscosity in the LES-RANS model can avoid the excessive diffusive nature of the RANS model and capture the transient features of turbulent flow. In this work, turbulent flow in a liquid metal (GaInSn) model of continuous casting was measured by ultrasonic Doppler velocimetry (UDV). It is shown that compared with the RANS model, the results of the LES-RANS model are more identical with measured data, so the LES-RANS model can more accurately predict the turbulence structure. The characteristics of transient flow in the mold show that bias flow at the two sides of the nozzle changes periodically and the period is about 5 s.

     

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