CaO-Al2O3-SiO2-MgO渣系精炼行为的热力学预测

Thermodynamic optimization of the CaO-Al2O3-SiO2-MgO slag system

  • 摘要: 采用热力学软件FactSage对CaO-Al2O3-SiO2-MgO四元系夹杂物的低熔点区域面积进行了分析计算,发现其低熔点区域可以根据碱度的不同分为两个区域,利用KTH模型对这两个低熔点区域内的硫容量进行了计算比较,并结合临氢钢12Cr2Mo1R对钢液成分及脱硫的要求,对其适用的低熔点区域进行了讨论.结果表明:如将夹杂物控制在碱度高的低熔点区域,则CaO的质量分数在30%左右,Al2O3在15%左右,MgO在10%左右,SiO2大于40%,且SiO2越多,低熔点区面积越大;如果将夹杂物成分控制在低碱度区域,则CaO在50%左右,Al2O3在45%左右,MgO的质量分数在5%左右,SiO2的质量分数小于5%.高碱度低熔点区的硫容量明显小于低碱度低熔点区,在两个低熔点区内,硫容量均随碱度的增加而增加,且钙铝比越大,硫容量随碱度增加的幅度越大;对于临氢钢12Cr2Mo1R来说,应将CaO-Al2O3-SiO2-MgO四元系夹杂物控制在高碱度低熔点区域,且碱度和钙铝比越大越好.

     

    Abstract: The low melting point zone of CaO-Al2O3-SiO2-MgO inclusions was analyzed and calculated by thermodynamic software FactSage. It is found that the low melting point zone can be divided into two different areas by alkalinity,and the sulfur capacity of the two areas was calculated and compared by using the KTH model. Then combined with the requirements of critical hydrogen 12Cr2Mo1 R on compositions and desulfurization,its applicable low-melting region was discussed. The results show that if inclusions are controlled at the high alkalinity zone,the contents(mass fraction) of CaO,Al2O3,and MgO are about 30%,15%,and 10%,respectively,the content of SiO2 should be more than 40%,and it has a lager low melting point zone with higher SiO2 content. If inclusions are controlled at the low alkalinity zone,the contents of CaO,Al2O3,and MgO are about 50%,45%,and 5%,respectively,the content of SiO2 should be less than 5%. The sulfur capacity of the high alkalinity area is significantly less than that of the low alkalinity area. In both low melting point areas,the sulfur capacity is increased with the increase of alkalinity. The bigger the calcium/aluminum ratio is,the greater the sulfur capacity is increased with the increase of alkalinity. For the critical hydrogen 12Cr2Mo1 R,CaO-Al2O3-SiO2-MgO inclusions should be controlled in the low melting point zone with high alkalinity,and higher alkalinity and calcium/aluminum ratio are better.

     

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