工业生产条件下连续热镀锌锅中锌渣扩散的数值模拟

Numerical simulation of zinc dross diffusion in a continuous hot dip galvanized zinc pot under the industrial production condition

  • 摘要: 基于欧拉-拉格朗日方法的离散相模型,针对锌液体外循环系统下连续热镀锌锅中三种不同类型的锌渣,利用数值模拟的方法计算锌锅中锌渣的浓度差分布.分析锌渣扩散得到了锌渣在带钢表面及锌锅中的运动轨迹和分布规律.结果表明:锌渣在带钢上的沉积率随着锌渣粒度的减小而升高;由于锌渣密度的差异,当锌渣直径小于80μm时,沉积率从高到低依次为悬浮渣、面渣和底渣.面渣在带钢出口后侧区域的平均停留时间最长,在该位置设置抽锌管将有利于面渣的去除;在V形区内侧区域带钢上的悬浮渣质量浓度最高,对带钢影响最大;底渣主要运动区域为锌锅底部,基本不会黏附于带钢表面,对带钢质量影响最小.

     

    Abstract: Based on the discrete phase model of the Euler-Lagrange equation,the concentration fields of three different types of zinc dross under a circulating purification system were calculated by using the numerical simulation method. The result shows that the deposition rate increases with the decrease of zinc dross size. When the zinc dross size is smaller than 80 μm,the order of deposition rate from high to low is suspending dross,top dross,and bottom dross. The average residence time of the top dross in the back area of the strip exit is the longest,and it will be beneficial to the removal of the top dross to install a pumping tube in this area. On the inner part of the V-shaped zone,the mass concentration of the suspending dross is the highest,and it has the biggest influence on the surface quality of steel strips. The main travel area of the bottom dross is close to the bottom of the zinc pot,and the bottom dross cannot adhere to the strip surface and it has minimal impact on the surface quality of steel strips.

     

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