基于支持向量数据描述方法的生产过程监控、诊断与优化
Production process monitoring,diagnosis and optimization based on SVDD
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摘要: 提出一种基于支持向量数据描述(support vector data description,SVDD)的生产过程监控、诊断与优化方法.首先,利用正常样本建立SVDD监控模型,获得控制限;然后,利用贡献图对超过控制限的异常点进行诊断,分析引起异常的主要原因;最后,利用邻近点替换法对异常的生产样本进行工艺参数优化.将新方法应用于热轧薄板的生产过程中,结果表明:新方法比传统的监控方法T2 PCA具有更高的检出率,且可以实现对异常点的工艺参数优化,使之回到受控状态.Abstract: A support vector data description (SVDD) was proposed to be introduced in the monitoring, diagnosis and optimization of processes. Firstly, the SVDD monitor model was established to obtain the control limit based on normal samples. Then, the contribution chart was used to diagnose outliners exceeding the control limit in statistics to find the main causes of abnormal production. Finally, the process parameter optimization was performed by the adjacent point replacement. The proposed method was applied to the process of cold rolled sheets. The results show that this method has a higher detection rate than traditional T2 PCA during the production process monitoring, and can optimize the process parameters to make it return to the controlled state.