Al-Ca复合合金钢水脱氧机理的研究

Study on steel deoxidation with Al-Ca compound alloy

  • 摘要: 通过Al-Ca复合合金钢水脱氧的平衡热力学计算,确定了钢液的氧的质量分数在3×10-6~1×10-4条件下,1600℃时的Al-Ca复合合金脱氧产物的稳定区域图.以此为基础,假定钙的收得率为100%,预测了钢液在Al-Ca复合合金Ca/Al质量比为5,加入量为M kg;Al-Ca复合合金Ca/Al质量比为0.2,加入量为M kg;Al-Ca复合合金Ca/Al质量比为0.2,加入量为0.2M kg三种不同脱氧制度下夹杂物的演变历程.结果表明,在Ca/Al=5,复合合金加入量使初始钢液中的Ca为0.01%,Al为0.002%时,夹杂物在钢液精炼过程中的演变历程为:12CaO·7Al2O3(l)/CaO·Al2O3(l)→CaO (s)→12CaO·7Al2O3(l)/CaO·Al2O3(l)→CaO (s)→12CaO·7Al2O3(l)/CaO·Al2O3(l),并确定了固态和液态脱氧产物在脱氧过程中交替形成为最理想的Al-Ca复合合金脱氧制度,可为钢铁企业脱氧剂的选择和应用提供参考和借鉴.

     

    Abstract: The thermodynamic diagram of calcium-aluminum-oxygen ternary system was determined through thermodynamic equilibrium calculation of liquid steel deoxidation. Based on this thermodynamic diagram and assuming 100% yield of Ca addition, the evolution mechanisms of inclusions with three different deoxidation schemes were predicted, including M kg addition of mCa/mAl=5 alloy, M kg addition of mCa/mAl=0.2 alloy and 0.2M kg addition of mCa/mAl=0.2 alloy. The calculated results show that the evolution history of inclusion is affected by both the addition quantity and Ca/Al mass ratio of Al-Ca deoxidizer. The optimal deoxidation scheme is that the Ca/Al mass ratio is 5 and addition quantity is M kg, which makes the initialCa content of 0.01% and initialAl content of 0.002% in liquid steel. Under such a condition, the evolution history of inclusions is 12CaO·7Al2O3(l)/CaO·Al2O3(l)→CaO(s)→12CaO·7Al2O3(l)/CaO·Al2O3(l)→CaO(s)→ 12CaO·7Al2O3(l)/CaO·Al2O3(l), and the desirable alternative formations of solid and liquid inclusions can be realized during LF refining, which can greatly enhance the effective collision and promote the floating up of inclusions. The results can be applied in industry for steel deoxidizer selection and deoxidation operation.

     

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