B1500HS硼钢热冲裁过程的相变和冲裁精度

Phase transformation and blanking accuracy of boron steel B1500HS during hot blanking

  • 摘要: 为了研究热冲裁零件微观组织及尺寸精度的变化规律,采用不同的冲裁温度和模具间隙比对B1500HS钢板进行了热冲裁试验.根据冷却曲线,研究了冲裁温度对硼钢组织转变和零件力学性能的影响;根据落料件的尺寸,分析了冲裁温度和模具间隙比对尺寸精度的影响;通过观察零件的断口形貌,分析了冲裁温度对断口质量的影响.结果表明:当冲裁温度一定时,落料件的尺寸随着模具间隙比的减小而增大;当模具间隙比一定时,落料件的尺寸误差随着冲裁温度的降低出现“正—负—正”的增长波动趋势;当冲裁温度为600~650℃或750~800℃时,落料件具有较高的冲裁精度;落料件的硬度随着冲裁温度的升高而增大,当冲裁温度为650~800℃时,落料件的组织为马氏体,硬度值HV约为550;冲裁断面光亮带的宽度随着冲裁温度升高而增大.

     

    Abstract: To investigate the microstructure transformation and the change of the dimensional accuracy of the hot blanking parts, the hot blanking experiments for B1500HS steel were performed with different temperatures and die clearance ratios. The effects of blanking temperature on the phase transformation and mechanical properties of steel were analyzed using the cooling curves. The effects of blanking temperature and die clearance ratio on the dimensional accuracy of the hot blanking parts were analyzed based on the measured diameter of the parts. The fracture morphology of the parts was observed, and the effect of blanking temperature on the fracture quality was analyzed. The results show that, with decreasing die clearance ratio, the diameter of the blanking parts increases at the same blanking temperature. When the die clearance ratio remains constant with decreasing blanking temperature, the dimension deviation of the parts has a fluctuation tendency of "positive growth-negative growth-positive growth". The blanking parts have a higher accuracy as the blanking temperature is in the range of 600-650℃ or 750-800℃. While increasing the blanking temperature, the micro-hardness of the parts increases. The microstructure of the parts is full martensite and the micro-hardness is about HV 550 as the blanking temperature is in the range of 650-800℃. Furthermore, increasing the blanking temperature, the width of burnish zone increases.

     

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