泵送剂对高含泥膏体流变特性影响及机理

Effects and mechanism of pumping agent on rheological properties of highly muddy paste

  • 摘要: 高含泥尾矿由于其屈服应力大的特点,流动性能差,不利于管道输送.为改善流动性能,设计流变特性试验,对泵送剂影响高含泥膏体流变特性的机理进行分析.研究结果表明,膏体在不同泵送剂添加量情况下,浆体质量分数与屈服应力之间存在显著的线性关系.对该线性函数作进一步分析,发现泵送剂添加量与该函数的截距和斜率之间存在显著的指数关系.最终得出不同泵送剂添加量和浆体质量分数情况下的屈服应力预测函数,能够有效表征泵送剂对高含泥膏体流变特性的影响,有利于泵送剂添加量的预测与膏体流动性能的控制.基于上述预测模型,提出泵送剂对高含泥膏体流变特性的影响机理.通过环境扫描电镜(ESEM)发现泵送剂破坏了絮团结构,添加量在1%左右时破坏最明显.泵送剂使得絮团尺寸变小,进而造成屈服应力的降低;后期由于絮团间距增加,絮团间的作用力削弱,絮团结构破坏速度放缓,与理论分析一致.

     

    Abstract: Paste backfilling technology, by which tailings paste is transported into underground stopes, does not only relieve the environmental pressure caused by increasing volumes of tailings ponds, but also averts the potential dangers of underground goaf. However, because of the complex characteristics of some mine tailings, it is challenging to adopt the paste backfilling technology for tailings disposal, as the pipeline transportation of highly muddy pastes is difficult because of the poor flowability caused by high yield stress. To improve the flowability of tailings pastes, a rheological experimental setup have been designed to investigate the mechanism of how pumping agents affect the rheological properties of a highly muddy paste. The results show that a significant linear relationship exists between the tailings paste concentration and corresponding yield stress, with different pumping agent dosages. Further analysis reveals a significant exponential relationship between pumping agent dosage and slope (or intercept) of the linear function. Finally, the prediction function for the yield stress is proposed, considering the pumping agent dosage and tailings paste concentration. This can characterize how the pumping agent influences the rheological properties of a highly muddy paste and enable precise forecasting of the pumping agent dosage and management of slurry flowability. Based on the prediction model, the effect mechanism of pumping agent on a highly muddy tailings paste rheology is proposed. Based on the analysis of the images observed from an environmental scanning electron microscope (ESEM), it is found that the presence of pumping agent causes the destruction of flocs in tailings pastes. Meanwhile, the optimal dosage of pumping agent suggested by experiments is about 1%. Furthermore, the pumping agent accounts for floc size shrinkage and consequently yield stress reduction. Moreover, increasing the distance between broken flocs weakens their interactions and slows down the flocs destruction rate. The observations agree with the theoretical analysis results.

     

/

返回文章
返回