基于周期势系统随机共振的轴承故障诊断

Bearing fault diagnosis by stochastic resonance method in periodical potential system

  • 摘要: 提出基于普通变尺度和周期势自适应随机共振理论,检测噪声背景下轴承滚动体的故障特征.在具体实施过程中,首先用普通变尺度的方法满足随机共振中小参数的条件,然后用随机权重粒子群优化算法作为自适应随机共振参数寻优的优化算法,同时用改进的信噪比作为评价指标.噪声背景下含轴承滚动体故障的实验信号经过普通变尺度下的自适应随机共振处理和优化后,微弱的故障特征可以有效的提取出来.将普通变尺度下的双稳态自适应随机共振和周期势自适应随机共振进行了对比,结果表明周期势自适应随机共振比双稳态自适应随机共振能进一步提高信噪比,并且比双稳态自适应随机共振迭代次数少,用时短.这说明提出的基于普通变尺度和周期势系统自适应随机共振的轴承滚动体故障诊断方法具有优越性,尤其是在工程实际中,故障监测所需的数据量大,计算时间长,如能较早的预警,可以提高诊断效率并减少不必要的损失.因此,这种轴承滚动体故障诊断方法对提高机械设备故障诊断效率具有参考价值.

     

    Abstract: In industrial production, bearings are widely used in rotating machinery. Bearing fault diagnosis plays an important role in preventing disasters and protecting lives and properties. Because weak bearing fault characteristics are often submerged in a noise background, the difficulty of extracting the bearing fault feature information is increased. Therefore, this paper proposed a method which combined the general scale transformation theory with the adaptive stochastic resonance in a periodical potential system. This method was used to detect the fault characteristics of the bearing rolling element in the noise background. In the proposed method, general scale transformation was first used to satisfy the condition of small parameters in the stochastic resonance. Then the random particle swarm optimization algorithm was applied to choose the optimal system parameters to affect the adaptive stochastic resonance. Meanwhile, an improved signal-to-noise ratio (ISNR) was set as the evaluation index in the adaptive stochastic resonance. After being processed and optimized by the adaptive stochastic resonance based on the general scale transformation method, the experimental weak signal with a rolling element bearing failure under the noise background could be effectively extracted. In addition, the effect of processing fault signals by the adaptive stochastic resonance in the periodical potential system was compared with the adaptive stochastic resonance method in a bistable system based on the general scale transformation. The results show that the adaptive stochastic resonance in the periodical potential system increases the signal-to-noise ratio better than the adaptive stochastic resonance in the bistable system. Moreover, the adaptive stochastic resonance in the periodical potential system involves fewer iterations, and the computation time is shorter than that of the adaptive stochastic resonance in the bistable system. This indicates that the proposed method of diagnosing bearing element fault based on the general scale transformation and the adaptive stochastic resonance in a periodical potential system is superior. Especially in engineering systems, a large amount of data and extensive computation time is required for fault diagnosis. Because of the early fault warning system achieved by the proposed method, fault diagnosis is more efficient and unnecessary losses are reduced. Therefore, the proposed method can serve as a reference in improving the efficiency of mechanical equipment fault diagnosis in engineering systems.

     

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