基于熔池混匀度的转炉烟气分析定碳模型

Carbon prediction model for basic oxygen furnace off-gas analysis based on bath mixing degree

  • 摘要: 转炉冶炼终点碳曲线拟合模型避开了熔池初始碳含量难以精准确定的问题,假设吹炼后期脱碳速率与熔池碳含量具有一定的函数关系,通过这种函数关系预报钢水终点碳含量.终点碳的三次方模型和指数模型预报精度在±0.02%之间的命中率分别为85.9%和81.2%.运用熔渣分子理论,基于冶炼热轧板材(SPHC)的渣组元成分,计算得出渣中FeO的活度为0.241.出钢温度为1686℃时,C和Fe元素选择性氧化的临界碳质量分数为0.033%.本文在传统指数模型的基础上,充分考虑了枪位、顶吹流量、底吹流量等操作参数对熔池脱碳速率的影响,建立了基于熔池混匀度的指数模型.基于熔池混匀度的指数模型与其他烟气分析碳曲线拟合模型相比,命中率有所提高.以新钢生产热轧板材(目标碳质量分数为0.06%)时的烟气数据为研究对象建模,终点碳质量分数预报误差在±0.02%之间的有75炉次,占验证数据量的88.2%.

     

    Abstract: With the rapid development of computer science, artificial intelligence, big data technology, and various detection technologies, the converter off-gas analysis technology can continuously monitor the reaction process in a basic oxygen furnace without being limited by the size of the converter mouth; this technology can also help save costs thus receive much attention again. The focus of the off-gas analysis technology is to fully extract the information from the converter off-gas data during the steelmaking process, establish the model closely related to the process, and guide the actual steelmaking production. This study investigates the problem of off-gas analysis technology in predicting the carbon content of molten bath at the end of steelmaking process. The fitting model of converter end-point carbon curve avoids the difficulty of accurately determining the initial carbon content of the molten bath. It is assumed that a certain function defines the relationship between the decarburization rate and the carbon content in the molten bath, therefore can be used to predict the carbon content of the bath. The hit rates of the cubic model and the exponential model are 85.9% and 81.2%, respectively, with end-point carbon prediction error of only ±0.02%. Applying the molecular theory, the activity of FeO in slag is calculated to be 0.241 for the slag components of SPHC steel. When the tapping temperature is 1686℃, the critical carbon content of the selective oxidation of C and Fe is 0.033%. Based on the traditional exponential model, the influence of operating parameters such as lance height, top blowing rate and bottom blowing rate is considered, and an exponential model is established based on the bath mixing degree. Compared with other models of off-gas analysis carbon curve fitting, the hit rate of the exponential model based on bath mixing degree is greatly improved. The hit rate of end-point carbon is 88.2% with error of ±0.02%, accounting for 75 heats.

     

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