稀土金属脱除氧杂质的新技术及驱动机制研究进展

Research progress on novel technology and mechanisms for the removal of oxygen impurities in rare-earth metals

  • 摘要: 介绍了活泼金属除气法、等离子体熔炼法和固溶氢原子除气法等稀土金属脱除氧杂质的新方法,详细归纳了将氧杂质含量限制在5×10-5以下的工艺条件.重点介绍新方法中引入活泼金属、氢等离子体、活性固溶氢原子等各种外部驱动因素的设计思想,提出提纯新技术的同时探究了痕量杂质的迁移规律及去除机制,深化对杂质存在形式、行为规律及提纯机理的认识.采用FAST-2D与Stefan数值模拟技术、18O2示踪同位素标记技术、CALPHAD相图数据库模拟计算技术对稀土金属高纯化的新工艺提供理论指导与评价,加深对提纯驱动机制的理解.

     

    Abstract: Rare-earth metals play a very important role in the development of high-tech industries and the research of functional materials. The demand for high-purity rare-earth metals has rapidly increased because of the development of modern society and the rare-earth industry. However, the purity of commercial rare-earth metal materials is the key factor limiting the rapid development of rare-earth industry. The major impurities in commercial rare-earth metal materials are gas impurities, especially oxygen. The removal of oxygen impurities is extremely challenging because of their strong affinity, which causes the problem of high oxygen concentrations of raw rare-earth metal materials. Therefore, effectively removing oxygen purities is the key to achieve ultra-high purity rare-earth metals. In recent years, several new and innovative strategies to remove oxygen impurities from rare earth metals have been proposed and investigated. To overcome the kinetic and thermodynamic barriers, various driving forces have been creatively introduced into the refining process. This article presented some novel purification methods to remove oxygen impurities, including active metal external getting method, hydrogen plasma arc melting method and hydrogen in-situ refining method. Experimental results show that the oxygen concentrations in rare-earth metals can be reduced effectively by introducing various driving forces. The optimum process conditions of these techniques were introduced in detail, with the final concentrations of oxygen being reduced to below 5×10-5. The design concept and refining mechanism of the driving forces, including active metal, hydrogen plasma and dissolved active hydrogen atoms in rare-earth metal, were discussed systematically in this paper. The refining principle and migration mechanism of oxygen impurities were also discussed by combined experimental and calculated studies. The FAST-2D combined Stefan simulating method, 18O2 isotope tracking method and CALPHAD method were used to study the purification mechanism. The study results provide theoretical basis for the removal of oxygen impurities in rare-earth metals. The methods demonstrated here may provide insight on the future research in rare-earth purification.

     

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