口环密封对多级离心泵湿转子横-轴双向耦合动特性的影响

Effect of annular seal on the lateral-axial bi-direction coupled dynamic characteristics of a multi-stage pump wet rotor

  • 摘要: 为探究口环密封对多级离心泵转子横-轴双向耦合振动的影响,基于空间欧拉角变换及有限元法,建立了多级离心泵转子系统叶轮和轴系的微分运动方程,在此基础上,充分考虑口环流体激振力和多种轴向力的耦合作用,利用矩阵运算方法建立了多级离心泵湿转子的横-轴双向耦合振动模型,并采用Newmark法对双向耦合系统的瞬态动力学特性进行求解,重点研究了口环密封长度、压差和间隙对系统耦合振动特性的变化规律,计算了不同密封参数下的流体激振力.计算结果表明,口环密封对转子系统横向振动的洛马金效应随着密封长度和压差的增大以及间隙的减小愈发明显,转子系统的横向稳态振动收敛速度快于轴向稳态振动的收敛速度,两向瞬态振动的振动频率呈现出完全不同的特性.此外,密封的流体激振力与密封长度呈现非线性变化关系,而与密封压差和间隙呈现线性变化关系.

     

    Abstract: Because of the increasingly rigid and complex operating conditions for multi-stage pumps, the annular seal is playing an important role in determining the dynamic characteristics of a rotor system. The annular seal can prevent fluid leakage to ensure that the pump system can satisfy the design requirements, such as the head and efficiency. However, the fluid-induced force that is caused inside the annular seal by the pressure reduction and nonconcentric motion directly acted on the rotor system, which presents transient characteristics with a variation in the operating conditions. Based on the Euler angle transformation and the finite element method, the differential equations of motions for impeller and shaft were determined in this study, and the coupled effects, including the fluid-induced force of the annular seal and multiple axial forces, were considered. These equations of motions and coupled effects were conducted to investigate the effect of the annular seal on the lateral-axial bi-direction coupled vibration for a multi-stage pump rotor system. Finally, the lateral-axial bi-direction coupled vibration model for a multi-stage pump wet rotor was integrated with the matrix operation,and the corresponding coupled transient dynamics were solved using the Newmark method. The changing rules of the coupled vibration characteristics and fluid-induced force were mainly investigated for different sealing lengths, pressure drops, and clearances. The calculated results imply that the influence of the annular seal on the Lomakin effect for rotor lateral vibration becomes increasingly obvious with increasing length and pressure drop and with decreasing clearance. The convergence rate for the lateral vibration is observed to be faster than that for the axial vibration, and the vibration frequencies for the lateral-axial bi-direction presents different features. Furthermore, the fluid-induced force between the sealing lengths presents a nonlinear relation, whereas that between the pressure drop and clearance exhibits a linear relation.

     

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